High Quality Product for Coil-Feeding in Press-Room |
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Press Room in their endure to bring latest technology for feeder, have brought NC Roll Feeder technology for pressure in year 2001. Today with installation in various part of country to handle strip width from 100 mm to 1250 mm & thickness from 0.1 mm to 12.00 mm fully programmable units have be interlinked with small / medium / large presses.
Various models have been manufactured & following standards models are available in short deliveries. |
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| FEATURES |
| MECHANICAL |
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Stabilized Steel frame construction
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Gear driven upper Roll with anti-backlash
features to ensure non-slip, positive
feeding
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Quick adjustment for stock thickness
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Finished Rolls
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Permanently sealed precision Roll Bearings,
no lubrication required
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Low Inertia Timing Sheaves with reinforced
Gear Belt
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Roll release Actuation Level that adapts to
either Mechanical or Pneumatic Pilot Release
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Entry Support Rolls / Cascade Rolls
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Individually adjustable Roller stock guides
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Roll Release Lever for Strip insertion;
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Adjustable Mounting Bracket with Transition
Plate & Jack Screw for press line adjustment + 50mm;
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Exit anti-buckle Stock Bridge.
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SERVO SYSTEM FEATURES
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High Performance brushless Servo Drive (From
International Source)
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Low inertia, brush less AC Servo motor with
high energy;
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Precision incremental Optical Encoder (In
built) to provide velocity & position loop
feed back.
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Industrial
- Hardened Terminal : Easy-to-read solid state
Interface Terminal display area with a
backlit 4 line display, sealed membrane
keypad with tactile feedback.
- User Friendly Interface : The Interface
Terminal directs the operator with clear,
descriptive message in plain English.
Pressing the Help Key While in different
screens directs the operator with
instructions on how to change parameters or
look at information. Different modes off
operation cab be selected as well as jogging
forward or reverse in manual mode.
- Batch counting : The operator chooses the
number of parts to make and the Interface
Terminal will display a message when the
count is reached. Up to 999,999.
- Advanced Feed-Angle Monitoring : Continually
monitors the feed-angle and the material
position.
- Compact electronic Control Enclosure with
built-in Operation Panel that can be easily
adapted for press mounting or used as a freestanding
console.
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ADDITIONAL FEATURES
- Accuracy to ± 0.025mm roll position is achieved through, closed-loop servo control
and precision gearing.
- When connected to the press control. advanced diagnostic
protect machinery and dies by automatically stopping the
press if a fault is detected.
- On-Screen message displayed in English.
- Smoother feeder operations with controlled acceleration profiles.
- Up to 99 parts can be pre-programmed by part number, each having unique length,
feed rate, acceleration and jerk configuration.
- Multiple cycle choices-feed before press, press before feed, or intermittent
operations - allow the user to set up the roll feed specific to his needs.
- Input Power: 230/ 415V, 3 Phase. No Transformer Required.
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ACCESSORIES & OPTIONS
- Stock Oiler.
- Programmable Rotary Limit Switch for Setting of the Safe Feed and Pilot Release
Windows, with digital crank rotation position and Press Speed Indicator consult
Factory.
- Adjustable Pilot Release Cam Pin for mounting to press ram
- Pneumatic roll release for pilot release.
- Proximity sensor to initiate feed cycle instead of limit switch.
- Screw Adjustable Press Mounting Bracket.
- Hydraulic Jack Press Mounting Bracket.
- Special Roll Finish.
- Pull-Through Straightener.
- Remote Pendant with Forward and Reverse Jog Push Buttons.
- Additional measuring wheel on strip for measurement.
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| Multi Press With Multi - Feed Machine (Space / Time / Money Saver) |
This is special application where two and more press/ marking/ stamping/ tapping units are syncronised with NC roll feed having multi feed facility with PLC logic. It has selection of manual mode and automatic mode. This configuration can produce flexible sheet metal components without need of long progressive tool or separate individual operations. Any kind of small! big batch can easily be produced as once programed you only have to load correct material and recall correct part number and feed desired batch size.
This system can have further integration with roll forming for producing finished products. |
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| CONTROL PANEL |
• In MANUAL MODE Each Press & Servo Feeder can be operated using individual push button on the control panel. Indicating lamp would be provided for displaying state of Feeder & Presses.
• In AUTO MODE, anyone of the program can be selected & on pressing START button, the whole program is executed with 50 steps. The program
can be edited. The display would show the machine status & feed parameters.
• Any Station can be operated in any sequence with reference to Roll Feed position.
• Also Roll Feed can have any indexing length in reference to operation of each Station Single /Jointly.
• The system can store 100 programs each with 50 steps. The programming would have
• Max. Speed of Material. )
• Max. Acceleration of Roll Feed.
• UP & DOWN timing of Punching Presses.
• Length setting of Each indexing.
• Decoiler-Straightener-Drive & Loop Programming.
• Job No./Edit/Set-up/Run Mode. |
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